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    Dia-Forz Superabrasives for Foundries

    Foundry Products Inquiry

     

    • Electroplated Superabrasive Grinding Wheels
    • Foundry Products
    • ElectroMill® - Superabrasive Milling Cutters & Grinders
    • Diamond CBN Saw Blades
    • Diamond CBN Pins & Mandrels
    • Electroplated Dressing Blocks, Files and Specialty Tools for Precision Applications
    • Re-plate Service and Technical Support
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    • Foundry

    Diamond Struture
    SURFACE ENGINEERING THROUGH DIAMOND EXPERTISE

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    Today's modern foundry has changed to diamond wheels and de-burring tools in their grinding and cleaning operations. These products provide relief from operator injury, respiratory exposure, and operator fatigue.  Used on robots and hand grinders, Engis DiaForz diamond wheels have delivered significant savings in abrasive costs, labor costs, and lowered overall cost/ton. 

    Productivity Improvements

    • 15% faster cycle times and more
    • Minimum 50% reduction in consumables cost
    • Significantly reduced labor costs per ton
    • Frees up tool control capacity

    Health and Safety Benefits

    • Reduces 99% of Operator Risk of injury and lost time
    • Eliminates breakage risk from abuse or over-speeding
    • Eliminates respiratory hazard of discharge
    • Contributes to a clean workspace
    • Lighter weight provides better ergonomics and less fatigue

    Quality Benefits

    • The consistent grinding outcome, casting to casting
    • Eliminates decolorization of the workpiece
    • Improved casting appearance

    Environmental Benefits

    • No Particulate Discharge from the wheels
    • 100% inert materials
    • ECO-friendly disposal impact
    • Reduces dust collection tonnage – up to 150# per wheel

     ENGIS FOUNDRY ROBOTIC WHEELS




    LOW SPEED/LOW POWER (LSP) Wheels utilize a specially engineered diamond abrasive for manual stand-grinding applications
    • LSP wheel utilization benefit is projected to replace a minimum of ten 30" x 2” resin bonded snag wheels
    • Eliminates dressing cycles
    • No particulate discharge from the wheels
    • 100% inert materials
    • ECO-friendly disposal impact
    • Reduces dust collection tonnage – up to 150# per wheel
    • Reduces 99% of operator risk of injury and lost time
    • Eliminates breakage risk from abuse
    • Removes respiratory hazard of discharge
    • Contributes to a clean workspace
    • Provides better ergonomics and less fatigue
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    WHEELS FOR ROBERTS SINTO BARINDER® GRINDING MACHINE

    Engis Corporation has reliably supplied diamond wheels for the Barinder automatic grinding system for many years. We have now introduced our newly improved GEN II diamond crystal which delivers higher productivity, greater cost-effectiveness and longer tool life in foundry operations.

    This next generation of diamond technology enables cooler cuts, more aggressive feed rates and shorter cycle times, leading to enhanced productivity and economic value.

    Its extended lifespan reduces the frequency of wheel changes, minimizing downtime.

    Additionally, our wheel exchange program promises 48-hour fulfillment at refurbished wheel prices.

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    GEN II abrasives have demonstrated up to 25% longer wheel life and whiter cuts compared to other diamond types according to recent case studies. 

    CONTACT US for more information.


    Access our Foundry Solutions brochure for additional information on:

    • Cut-off grinding wheel
    • Snag grinding wheels
    • Wheels for angle grinders, straight grinders (in-line  grinders) and flexible shafts
    • De-burring tools
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    DiaForz PRODUCT DEVELOPMENT

    Our product development never stands still.  Our team of product engineers is working on a number of new DiaForZ products to complete our product offerings. We have cut-off wheels, Type 6 cup wheels, and stand grinder wheels.  We work with casting materials beyond gray, ductile, and malleable iron, such as carbon steel, stainless steel, brass, high nickel alloys, and aluminum. 

    Strip and Replate Service on any Wheel Blank Regardless of the Original Manufacturer

     

    Dia-Forz Request for Quote

     

    Read how Grede Foundry and Waupaca Foundry have tested and now endorse Dia-ForZ products in their foundry cleaning rooms.               

    • Waupaca Foundry Case Study
    • Grede Foundry Case Study

    Engis DiaForz Foundry Solutions-2

     

    Engis DiaForz Foundry Solutions-3


    Engis Presents Grinding Castings with Superabrasives

    We thank Benton Foundry and Waupaca Foundry. 
     

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    Download Engis DiaForz Products Brochure

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